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Custom 3d & direct milled Foot Orthoses

01 Overview

We use and supply a full range of orthoses using 3d scanning techniques and use 3d printed techniques to make our devices. This follows taking a 3d scan of the foot.

02 Details

We start with the principle that no two feet are the same, We scan the feet with our structure sensor which is our preferred specialist 3D scanning Equipment.

This collects multiple different Data points throughout the foot, providing us with a precise replica of your feet. We then build your prescription around this.

Once it has arrived at the laboratory it is translated into a 3-D CAD model.  Using a specialist program a device is designed that will fit directly to the contours and shape of the foot and modifications as required.

This is then sent for 3d printing or direct milling.

Using this technique it provides the accuracy of advice to fit the contours of your foot. This enables us to completely design a device for you.

Foot orthoses are designed to work with you everyday footwear when completing your day to day activities or job, or for activities such as high impact sports where parts of the foot are subjected to increased loads.
There are a vast availability and designs in foot orthoses; there is no one size or shape that fits all.

Foot orthoses are used for a wide range of foot and leg problems, in all populations and ages. Often used in combination with other treatments, such as a change in footwear, and stretching and strengthening regimes.

The 3d Scanning Process

We use a 3d scanner to scan the contours of the feet, we have used this system for over 2years and have found great results, it is a quick process taking less than 2 minutes to complete a scan of both feet, and have the scan and prescription in the lab instantly to reduce delay.

Fitting Your Device

The average time to receive our orthoses back from the lab is 2weeks.

 

Once we have received your orthoses back from the lab, we get you to attend for a fitting appointment, this is to check:

  • They fit around the contours of the feet
  • They are comfortable
  • They fit into footwear
  • Advice on wearing
  • Answer any questions.

Frequently Asked Questions on orthoses

What are orthoses made from?

Orthoses can be made from a variety of materials, depending upon what you want to achieve from a device.

Typical materials used for the shell include polypropylene, carbon-fibre and nylon, with top covers made from a variety of materials inclusive of leather, vinyl and puff.

Will they fit into all my shoes?

It is essential to look at footwear before starting to wear orthoses; some shoes cannot accommodate orthoses.  They work best in lace-up shoes with space within the toe box. There is an element of trial and error, especially ladies dress style shoes and heels they are less likely to work to their full function.

Footwear is discussed in the assessment phase.

Do I need different orthoses for sport ?

This is very much dependent on what kind of sports & activities you do. Orthotics for high impact sports may be different to your everyday ones.

Are they hard?

Some are made of a rigid material, some are flexible it depends on what you are trying to achieve. The aim is ultimately to provide an orthosis that is comfortable yet functional.

Do I have to get used to them?

Yes, a breaking in period is recommended, we suggest up to 1 hour the first day, and slowly incrementally increase this over a period of 1-2 weeks, and prior to doing any high impact sport make sure that they are comfortable on a daily basis.

How long do they last for?

This depends on your activity and foot shape, however, they typically last 3+years, often longer.

If the top cover or padding wears out our devices can easily be refurbished.

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